Topic issue

Nikel – the mother of all Barents hot spots

The Russian industrial giant Norilsk Nickel is a world-leading producer of metals needed for the development of clean energy technologies and renewable energy sources. So why hasn’t the company, after 20 years of negotiations with its Nordic neighbors, improved its environmental image by solving the large-scale emissions from its smelter in Nikel?

Thomas Nilsen, Barents ObserverThomas Nilsen, Barents Observer

At the public press conference held by the Foreign Ministers following the signing of the Kirkenes Declaration establishing the Barents Cooperation in 1993, more than half of the hall was occupied by members of the environmental ad-hoc group ‘Stop the Death Clouds’ who showered the ministers with probing questions. At the same time, people with banners outside the Foreign Ministers’ hotel in Kirkenes town square were protesting against the large-scale sulphur-dioxide emissions from the smelter in the Russian town of Nikel on the Kola Peninsula. The smelter is located a few kilometers from the Norwegian border and is considered to be one of the worst hot spots of environmental problems in the entire Barents Region. Although this ad-hoc environmental group had thousands of supporters and managed to put the Nikel problem on the national agendas of both the Nordic countries and Russia, sadly they didn’t manage to solve the pollution issue itself.

Since then, the pollution of sulphur dioxide and heavy metals from Nikel has been at the top of the environmental agenda of the Barents Cooperation. Norway granted NOK 300 million in the early 1990s to help reduce the emissions. In 2003, a list of environmental hot spots in the Russian part of the Barents Region was defined by NEFCO and the
Arctic Monitoring and Assessment Programme (AMAP). Nikel is one of the most severe spots on the list and can still get financial loans and support from Nordic financial mechanisms to solve the problems there.

Unlike in the early 1990s when Norilsk Nickel was a Soviet state-owned company, the key to clean technology in the production of metals is not financial grants from friendly Nordic neighbors. Today, Norilsk Nickel is one of the most profitable non-petroleum companies in Russia. Its 2010 revenue was USD 15 billion. In October this year, the company
presented a strategy development program that aims to boost net revenue to USD 30 billion; net income to USD 10 billion; and market value to a range of USD 140 billion to USD 250 billion by 2025.

To put this into some kind of perspective, the Board of Directors in Norilsk Nickel can meet in downtown Moscow tomorrow morning and decide to invest in clean smelting technology at its plant in Nikel. For the shareholders, such investment is pocket money – the profits from a few weeks’production should more than cover the costs.

It is interesting to note that Norilsk Nickel’s skyrocketing profits are partly driven by the world’s increasing demand for environmental friendly technology. Nickel is a key metal in batteries for non-emission vehicles while platinum, palladium and copper are widely used in catalytic converters. If Norilsk Nickel plays its cards right, the company can easily
change its image from being the worst-on-dirt to becoming a world leading supplier of metals for environmental technology produced with best available smelting processes.

Disagreements on environmental investments have impacted Norilsk Nickel’s shares before. In 2008, Russian billionaire Mikhail Prokhorov sold his 25% stake in Norilsk Nickel and invested the proceeds in the development of nanotechnology, LED lamps and electric cars. Hopefully, today’s shareholders in the company will see the market
trends and modernize its smelters in Nikel and Monchegorsk on the Kola Peninsula. In doing so, they will grow into a leading environmental friendly mining and metallurgical lighthouse for the up-coming natural resources investment boom in the Barents Region.


Nordic energy city - local action

The climate challenge we are facing today is extensive and complex. The consequences of lack of action may seem overwhelming. We are sharing the challenge, and local solutions may show the pathway.

Project Manager Anne Marie Holt ChristensenProject Manager Anne Marie Holt Christensen

Albertslund is a Danish municipality west of Copenhagen with around 29,000 residents. The major part of the city was established over a period of 15 years starting in 1960. From the outset, Albertslund has had a number of focal issues that still put their mark on the policy pursued in the city today. In Albertslund climate and energy are part of the overall environmental effort and have a large impact on the development of the city and the way in which we tackle the present challenges.

All cities share the challenge of constantly attracting new residents and businesses. We believe that in being an exemplary city we can launch a development that will turn Albertslund into a modern, sustainable, and attractive city.
Among 44 Nordic cities Albertslund was nominated as the Nordic Energy Municipality 2011. The Nordic Council of Ministers recognizes with this initiative cities making a special effort to reduce energy consumption and CO2 emissions with solutions serving as an inspiration for other cities and stakeholders involved in finding and applying new, optimal energy solutions.

The City of Albertslund is facing a major urban challenge needing extensive renovation. This is on the other hand a unique opportunity for developing the city in a new and climate-friendly direction. For this task examples and concrete experience are needed to be used when more than 1,500 homes will be thoroughly renovated in the coming years.
Albertslund was elected Nordic Energy Municipality with the project ’the Albertslund Concept’ a significant energy solution with a potential reaching beyond the city in question. The Albertslund Concept develops and demonstrates new and efficient energy solutions for renovation of existing buildings. Nine pilot projects show how it is possible
to renovate industrialized buildings into different efficient energy standards.

Right now six homes have been renovated demonstrating in full scale the solutions called for to arrive at futureoriented energy efficient homes and showing the investments needed. One of the homes has a new developed solar prism and is today CO2 neutral during use. The solar prism is a solution for buildings with flat roofs that is particularly
suitable for renovation of prefabricated buildings and gives a substantial improvement of the home.

Energy renovation of homes is about much more than efficient energy solutions. More benefits must be gained if the solutions are to be used. Both for residents and the city as a whole. More daylight, better indoor climate, and new architecture for the city.

Local authorities can play a decisive role as co-developersof green solutions. For it is beyond any doubt that energy solutions must serve many purposes in order to be applied in large scale. Focus is on green and market-oriented solutions. And the key word is cooperation, without which the Albertslund Concept would not have been a success.
The Albertslund Concept has emerged in close cooperation between the local authority, housing associations, energy technology, energy consultancy, architects, and the building industry. In this way we are tackling the climate challenge jointly and each party is expanding its professional expertise.


Plans to establish new fund for environmental technology

The Nordic countries are at the forefront of environmental technology innovation.
Increased R&D spending in all the Nordic countries generates new inventions and
technologies, but it often takes time before these innovations are adopted and realize
their business potential.

Senior Manager Karl-Johan Lehtinen, who heads NEFCO’s environmental unit, talks about what NEFCO is doing to address this challenge. 

NEFCO’s Board of Directors has authorised the administration to study the possibilities of investing in a new pilot fund aimed at financing Nordic environmental innovations. Why?
Existing technologies have not been able to solve pressing environmental
problems. This means that new technologies have to be devised. They will
help partner countries to solve common environmental problems and generate export revenues for the Nordic countries. It’s a win-win situation. That’s why we are carrying out this study. 

Does this mean that NEFCO will shift its focus and start financing
research and development efforts on a larger scale?
 

Not really. NEFCO’s traditional role won’t change that much, but this kind
of fund will enable the corporation and other players to finance projects where
the technological use risk is included and economical as well as environmental
gains are favourable to both parties. NEFCO is not planning to be the lead
financier of the fund. The main challenge is now to find the anchor investors
and fund operators for this initiative. 

What kind of business partners are you hoping to attract through this initiative? 

There are a number of potential investors and business partners in the agricultural,
energy as well as the industrial sector in general. Geographically speaking we are focusing on projects, which will mainly be carried out in Russia, Ukraine and Belarus. 

Can you mention a concrete example of a project, which would benefit from an additional push from this proposed fund? 

The volume of poultry manure from chicken farms in the Leningrad Region in the vicinity of St. Petersburg and the Karelian Isthmus, in Russia, which is currently about 1.5 million tonnes per year, is increasing at an annual rate of 20 per cent. This effluent, like all run-off nutrients from various sources in the region, is responsible for the eutrophication
of the Baltic Sea.

Instead of treating this manure as waste, it could be transformed into valuable raw material for the energy and agriculture sectors. We have found a Swedish technology company that can solve this environmental problem by producing gas, oil and biochar out of the manure. If all goes well, the volume of manure would decrease by 90 per cent from 1.5 million to 150,000 tonnes per year. 

What is needed before the proposed fund becomes operational? 

We are currently looking for partners and various actors in the cleantech and venture capital sectors as well as governmental agencies that are interested in these kinds of ventures. For its part, NEFCO has to attract these players and gain the full support of its owners before it can proceed. 

How would you describe the investment profile of the proposed fund? 

The details are not fully worked out yet because we are not sure about what partners will join the fund. The geographic mandate will, of course, remain unchanged. The higher risk of technological innovation will obviously increase NEFCO’s current risk taking capacity.


Low-energy solutions in Gurievsk

The road to Gurievsk (formerly Neuhausen) in Russia is flanked by long rows of white-washed tree trunks and barren tree tops. Similar park lanes planted during the German era are typical for countless main roads in the Kaliningrad Province.

The Ascension Cathedral in Gurievsk.The Ascension Cathedral in Gurievsk.

A town with a population of 12,000, Gurievsk is a mere 10 kilometres away from Kaliningrad centre. The rural environment and reasonable distance to Kaliningrad have encouraged a lot of families with children and commuters to settle down in the community. 

Recently, the town of Gurievsk joined forces with NEFCO to upgrade the street lighting system. The idea of the pilot project is to replace the existing obsolete street lamps with low-energy LED lights, which is expected to reduce electricity consumption by 270,000 kWh per year. In economic terms, this means an annual saving of 1,267,000 roubles. The money will be used, among other things, to build and extend the infrastructure in new residential districts.

At the same time, the project yields an added bonus in the form of environmental benefits. Reduced energy consumption will decrease sulphur and carbon emissions by about 122 tonnes per year. On top of everything else, the municipality will be able to remove environmentally-hazardous mercury from the old lamps at the end of their service life.

Preparations for the project are already under way when we arrive in Gurievsk for a meeting with the municipal decision makers. Competitive bidding for the purchase of new lamps was already finished and the contract had been awarded to the Intecco Group, based in the Moscow region. The company has delivered the new street lights in November and is scheduled to complete the installation by the end of the year. 

“We recently assumed ownership of the street lighting from the Gurievsk District Administration. Because this part of the infrastructure eats up a lot of energy, we came soon to the conclusion that the obsolete lamps should be replaced. We were quick to pick up on NEFCO’s offer to upgrade the street lighting and cut down our energy consumption," says Yury Rudi, First Deputy Head of Gurievsk Municipality Administration.

New law on energy efficiency

In 2009, the Russian Duma passed a new law requiring all Russian municipalities to draw up action plans to improve their energy efficiency. Among other things, the law stipulates that municipalities should install technical systems that allow metering of energy consumption by municipality-owned properties. The goal established by the Russian government is to reduce electricity consumption by 40 per cent by 2020. These objectives encourage municipalities like Gurievsk to take a hard look at their energy consumption.

“An important part of our municipal energy programme relates to heat generation in the municipality. We’ll invest in an extensive modernisation of several heating plants and boilers in order to reduce the cost of municipality-owned properties," says Yury Rudi.

Aside from this, plans are in place to upgrade the municipal water supply system. Automation of the municipality-owned water pumps could control water supply, using less energy and reducing the consumption of drinking water. But Rudi underlines that the order of priority for the contemplated investments will be dictated by current cost levels. After all, it is the heating of properties that swallows the most money. Therefore the municipality’s next energy project will address heat generation.

Strong will to promote energy efficiency in the district

“We hope to be able to fund a major part of these investments with the assistance of external financiers. We're looking to secure economic support from the federal and regional authorities primarily, and secondarily apply to international financial institutions for loans," says Olga Trachkovskaya, Deputy Head of Gurievsk Municipality Administration.

Ludmila Ivochinka, Chief of the Complex Development Department at the Gurievsk District Administration, confirms that there is a strong political will to promote energy efficiency across the district because it provides the opportunity to achieve savings for the District Administration.

“We’re interested in supporting similar investments in a range of municipalities in the Gurievsk District,” says Ludmila Ivochinka.

Gurievsk expects to finance around 15 per cent of the costs of the planned projects with local tax revenues. In the instance of the NEFCO-funded project to upgrade street lighting, the municipality will take a loan of 5.4 million roubles from NEFCO’s Facility for Energy Saving Credits, which will be due for repayment in four years. The loan covers 90 per cent of the cost of the investment.

Modernisation of the street lighting in Gurievsk arouses no strong emotions among the local residents, whereas the plan to increase efficiency in heat supply is a sensitive issue that calls for political backing because the municipality currently subsidises the price of heat by around 20 per cent.

“Because of the high cost of the investment in heat production we’re compelled to raise the tariffs and this will no doubt stir up strong reactions as the increased prices will be felt in everybody’s pocketbooks,” says Yury Rudi.

For a retired person, the heating bill in winter may account for up to 40 per cent of the monthly income and so a potential increase in price will have an emotional impact. But without higher tariffs it is difficult to come up with the funding required from the municipality for these important projects. And without local municipal financing it is hard to obtain loan capital from international financial institutions. But as long as much of the heat goes to waste, everybody loses.

“Those with a low income can always receive financial support from the municipality to pay the higher tariffs. And once the energy projects have been completed, we’ll be able to offer cost-effective heat to local residents. The savings achieved by the municipality will also make more money available for social services to distribute to those who find it hard to make ends meet,” Rudi points out.


Svetlogorsk spa resort attracts new tourists

Imagine a yellowed photograph depicting moustached gentlemen in straw hats and light summer suits holding a walking stick by its silver-clad handle with urbane elegance.

Sergey Tomilov, General Director of the local waterworks OKOS in Svetlogorsk, Photo: Patrik RastenbergerSergey Tomilov, General Director of the local waterworks OKOS in Svetlogorsk, Photo: Patrik Rastenberger

A  group of ladies in fancy dresses and flamboyant headwear bring to mind tea salons, while in the background well-dressed holiday makers can be seen strolling along the promenade admiring the gentle waves of the Baltic Sea. This is more or less what life looked like in the numerous spa resorts built on the shores of the Baltic at the end of the 19th century.

Svetlogorsk (formerly Rauschen), some 30 kilometres west of Kaliningrad near the Curonian Spit, has looked after its local heritage with due care. In summer, the number of people multiplies when Russian middle-class pilgrims flock to Svetlogorsk's snow-white beaches and picturesque seafront boulevard. Although straw hats have long since been replaced by baseball caps and loud Bermuda shorts, the past is still evident. The new hotels in the resort are built in German style with mock battlements, towers and trusses. On our visit to Svetlogorsk on a rainy autumn day the beaches are full of strollers who have come to the sea to relax.

NEFCO has also landed in Svetlogorsk in the form of a project to modernise wastewater treatment systems in the region. As part of the project, the local sewer network will be upgraded, the treatment plant’s compressors automated and new sedimentation basins built. Aside from NEFCO, funding for the project is provided by the local water company OKOS, the EU and Sweden.  In addition, the Russian federal and regional governments are investing in wastewater treatment in neighbouring communities.

The 35-year old plant in Svetlogorsk processes the wastewaters of 56,000 people living in the towns of Svetlogorsk, Zelenogradsk and Pionersk. The total volume of wastewater produced by the towns is around 12,000 cubic metres per day. When the project due for completion in 2013 is finished, the plant will handle wastewater from 67,000 people as a number of suburbs will be connected to the network.  As a result of the upgrade, the plant’s capacity will be tripled to 35,000 cubic metres.

The project plan also foresees the installation of frequency converters, the modernisation of pumping stations and measures designed to stop leakages from broken and rusty pipelines disrupting the water flow. Hence, the investment will contribute to the state of the Baltic Sea and the climate by reducing phosphorus and carbon dioxide emissions. The modernisation of the pumping stations and the installation of frequency converters are expected to reduce energy consumption by the wastewater treatment plant by at least 30 per cent.

“We pay around six million roubles for electricity per year so it’s no trivial matter. In the long run, the investment will yield considerable savings,” says Sergey Tomilov, General Director of the local water company OKOS.

General Director Tomilov was hand-picked for the project in June 2011 thanks to his 20-years’ experience in the field. His extensive contact network and solid experience is evident when we tour the wastewater treatment plant. Tomilov peppers his presentation with references to statistics related to his previous duties in St. Petersburg and other national and international assignments.

“The technical systems are at the end of their service life and worn out, which means that practically everything must be replaced here,” says Tomilov who rushes on to show us the rooms where the mechanical cleaning of the wastewater takes place.

For example, sludge handling is carried out manually meaning that there are people shovelling sludge into buckets that are then emptied into a container before being transported to a landfill near the plant.

According to preliminary calculations, the project will reduce phosphorus emissions by around 9 tonnes per year, which is equivalent to unprocessed emissions from a population of 14,000 persons.

“It’s a highly cost-effective way of reducing eutrophicating discharges to the Baltic Sea because in this project the per-tonne price of removing phosphorus is a fraction than the equivalent cost in the Nordic market," says Senior Investment Manager Ulf Bojö of NEFCO.

As the wastewater treatment plant in Svetlogorsk is located a few kilometres away from the Russian government’s summer residence, local wastewater treatment is of interest even in Moscow. However, the government’s involvement runs deeper than this. At the Baltic Sea Action Summit in Helsinki in 2010, Prime Minister Vladimir Putin pledged to speed up wastewater treatment in Kaliningrad. Subsequently, the promise has been translated into cash, which means that there is federal money available for the type of water projects currently being implemented in the Kaliningrad region. The funding provided by the Russian government is of decisive importance for the economic puzzle being worked out by project owners and a range of financiers involved in the efforts to save the Baltic Sea.

The Svetlogorsk project is part of an extensive programme covering several small towns and villages in the Kaliningrad region. The EU and NEFCO have identified 20 locations in urgent need of improvements to wastewater treatment systems. The first in line is Svetlogorsk and its surroundings, partly because of their exposed location on the coast and partly because of the proactive efforts of the local water company OKOS.

According to local media, the Svetlogorsk region attracts around one million tourists a year. This imposes additional requirements on wastewater treatment during the hot summer months. And if the water quality is not up to the required standard, the water company OKOS takes the blame.

“Bathwater must look clean to those who come here to holiday. That’s why it’s important that we modernise the wastewater treatment systems to make it possible for tourists to enjoy a clean Baltic Sea,” concludes Tomilov. 


Strengthened presence in Ukraine

Ms Julia Shevchuk is the Chief Investment Adviser and Office Manager at NEFCO’s newly established offices on Velyka Vasylkivska Street in Kyiv, Ukraine, which she shares with three other colleagues.

Chief Investment Adviser Julia Shevchuk from NEFCO. Photo: Patrik RastenbergerChief Investment Adviser Julia Shevchuk from NEFCO. Photo: Patrik Rastenberger

Julia holds a Masters degree in economics, and before joining NEFCO she worked as a consultant and also has considerable experience from the wastewater treatment sector. We met Miss Shevchuk in Kyiv for an interview.

What does a normal day look like here at the office in Kyiv?

As you have noticed, the phones are ringing all the time, and we spent a great deal of time answering questions about NEFCO’s funding activities. Our clients and local business leaders are quite keen to find out the terms and conditions that have to be met before submitting their loan applications. And our staff members regularly participate in different business conferences and seminars where they market NEFCO investment services to business enterprises and other stakeholders. Currently NEFCO has a hundred investment projects going on in Ukraine and that, naturally, demands time and energy.

What is the most common sales argument that you use when selling NEFCO services to Ukrainian clients?

I try to emphasise the fact that NEFCO is a corporation owned by the Nordic governments because this implies that we are a stable and trustworthy business partner. I also point out the efficient administration we have in place to handle loan applications. Less bureaucracy means more efficiency.

Which industrial sector do you consider to be the most promising one in terms of business opportunities for NEFCO?

I think that all projects related to energy saving and energy efficiency have a huge potential in Ukraine, and most of the projects financed by NEFCO in this country are in that sector. Saving energy means saving money and, of course, money talks both in the municipal and corporate sectors.

What about renewable energy?

NEFCO has already financed a number of projects that utilise renewable energy in Ukraine particularly in the agricultural sector where pig manure is being used to produce biogas. Another good example is the use of rapeseed to produce biodiesel. We are also quite keen to finance wind and small scale hydropower projects as well as biomass schemes. Despite this, challenges still remain until we have sufficient feed-in tariffs to stimulate investments in, for instance, wind power.

You have recently carried out a marketing campaign in Ukraine. What was it about?

We approached hundreds of companies, mainly in the food and agricultural sectors, in order to market our Facility for Cleaner Production. The direct mail campaign has now been finalised and the next stage is to do the follow-up. We have already received a number of inquiries related to this campaign and, thanks to the fixed interest rate for these particular loans, it has been fairly easy to get new clients.

To what extent can you assist the clients in measuring the energy consumption before and after the project?

From time to time we do offer them concrete assistance to ensure that the expected energy savings are realistic and that we get the projected environmental results from the project. As a small financial institution, there are of course limits to how far we can stretch ourselves in providing concrete assistance on the ground, but we do our best. The new investment programme DemoUkraina, which was established by the Swedish government for financing district heating systems, will enable us to also offer technical assistance to our clients in this sector and this will undoubtedly make it easier to market these kinds of loans in the future.


Revamping improved margarine factory’s profits

Fresh bread and margarine are not one of the first things that come to mind on a visit to the OJSC Kiev Margarine Factory located not far from the city centre of Ukraine's capital.

Chief Engineer, Alexandr Kravchenko, from OJSC Kiev Margarine Factory. Photo: Patrik RastenbergerChief Engineer, Alexandr Kravchenko, from OJSC Kiev Margarine Factory. Photo: Patrik Rastenberger

The production process has been automated to the extent that the golden mass bubbles under the surface in silver-coloured pipes and cisterns completely out of sight until we enter the packaging department. Here an army of women in white are standing along the conveyor making sure that the blocks of the end product are neatly wrapped in aluminium foil and then placed in cartons ready to be delivered to shops and restaurants across the country.

The OJSC Kiev Margarine Factory accounts for about 30 per cent of the domestic output of margarine in Ukraine. The company also makes cooking oil and mayonnaise. One of its best known brands is Olkom, a name that adorns the margarine packets in shops. Even in the throes of a recession and financial crisis, demand for this type of basic commodity remains relatively steady generating a solid cash flow for the company. Last year, the company’s turnover reached EUR 38.3 million.

Recently, the OJSC Kiev Margarine Factory was modernised by replacing the existing heat exchangers, installing new low-energy pumps and upgrading the sequential control system. Most of the technical equipment for the project was supplied by Alfa Laval of Sweden.

“It was Alfa Laval that recommended NEFCO when we were exploring the options for applying for a loan to finance the project," says Chief Engineer Alexandr Kravchenko.

NEFCO extended a loan of EUR 350,000 for the project from its Revolving Facility for Cleaner Production. Repayments are based on the savings to be generated by the project. The Fund is authorised to finance up to 90 per cent of the total investment costs of similar projects that help save energy and reduce emissions harmful to the environment. In this case, the project contributed to lower emissions of mainly carbon dioxide, sulphur oxides and nitrogen oxides.

“Thanks to the upgrade to the production process and reduced power consumption we're able to save over EUR 79,000 per year. As an additional bonus, we’ve been able to improve production efficiency to the extent that today we produce 100 to 120 tonnes more margarine than before,” explains Kravchenko.

The company also recovers production residue, for example by selling fat to local soap makers. In doing so, they follow the same regime as applied by many factories in the West. But the Finnish and Ukrainian margarine cultures diverge on at least one point. My questions about the local debate on cholesterol levels and the effect they have on the company's product development efforts raise a laugh.

“We don’t really have that sort of debate here in Ukraine - I can’t remember any customer ever asking for a low-cholesterol or cholesterol-reducing margarine,” concludes Kravchenko with a wide grin.


New splash of green on the Ukrainian colour palette

Pavel Kurochka’s handshake is firm. The straight back and posture are testimony to a seafaring past in the navy. Today, Managing Director Pavel Kurochka’s eyes are instead watching over a cargo vessel on the Black Sea that will soon deliver raw materials for his new employer, Eskaro, which manufactures water-borne paint for the East European markets.

Preparing ground. Eskaro has four factories which manufacture paint. Photo: Patrik RastenbergerPreparing ground. Eskaro has four factories which manufacture paint. Photo: Patrik Rastenberger

The company has four factories which manufacture paints in Finland, Estonia, Russia and Belarus. Total annual production is around 25,000 tonnes. Now Eskaro has set its sights on expansion on the Ukrainian market, where it is building a new factory in the port city of Odessa in Southwest Ukraine.  

”We already have a seven per cent market share in Ukraine. Locating production here in Odessa means that we can cut transport costs and customs duties, as well as speed up deliveries to our Ukrainian customers. We reckon that perhaps within five years, we can capture around 20 per cent of the Ukrainian paint market,” says Pavel Kurochka.

NEFCO is helping to finance the new factory and project with a loan of EUR 2.2 million. The project's other backers are Swedfund and Eskaro's parent company, Eskaro Group Ab. The total investment is around EUR 6.7 million.

The new factory is being built on the outskirts of Odessa. Ground preparation was in full swing when we visited the site at the end of April. The actual landmark and foundation stone are still missing, but the sign with the project's name and financiers has already been put up at the main entrance to the site where the factory will be built. The muffled noise of the motorway to Kiev could be heard in the background when we visited the site. The infrastructure and good connections contributed to the factory's location.

Imports of raw materials will most take place via the vibrant Port of Odessa. Transport of end-products can be by road via the motorway that links Odessa with other cities in Ukraine. Thanks to a reduced need to transport Eskaro's products from Belarus and Russia, the new factory will cut the need for long-haul transport by around 230,000 kilometres a year. This translates into an annual reduction of around 800 tonnes in carbon dioxide emissions.

A visit to an ironmongery on the outskirts of Odessa shows why it is a lucrative idea to increase paint production in Ukraine. Huge industrial halls with kilometre-long aisles filled with cans of paint and interior design accessories attract affluent consumers from near and far. Similar shopping centres are springing up like mushrooms after the rain and demand for DIY services (do-it-yourself) is currently showing steady growth in Ukraine. A study of the statistics for paint consumption in Eastern Europe definitely shows growth potential. In Finland, consumption is around 21 litres a year per capita, whereas the corresponding figure for Estonia is 8 litres and for Ukraine 3 litres.

”We will focus on the manufacture of water solvent paints and a closed cycle for production. To put it plainly, this means that production will not result in the release of any environmentally harmful emissions to the surrounding watercourses,” says Pavel Kurochka.

One of the advantages of manufacturing water-borne paints is that it eliminates emissions volatile organic compounds (VOC) which are released from oil-based paints. Certain VOC released in vapour from paints can cause cancer. VOC also contributes to the formation of ground-levelozone, which in turn can damage plant growth. It is estimated the project in Odessa will indirectly reduce VOC emissions by around 870 tonnes a year.

Eskaro has operated a Sustainability Program for a number of years. Among other things, the Program focuses on rational use of resources, investments in modern environmental technology, minimising hazardous waste and certification of Eskaro's products. Eskaro is the only company in the Baltic States to have been certified with the EU's Ecolabel, a flower logo.

Pavel Kurochka points at one of the posters near the road leading to the building work and says that a start has already been made on marketing the new factory and Eskaro's paints. The campaign will be stepped up in various stages during the course of the year.

”Slowly but surely, the cleantech concept has beached also here in Ukraine. In pace with the demand for environmentally-friendlier products, it will also be easier for us as a company to profile ourselves. We will highlight that we can offer Ukrainian customers an environmentally-aware alternative when we formulate our marketing campaign,” says Kurochka.


Production of environment-friendly plastics in Kaluga

The road leading into Kaluga – a city some 200 kilometres south-west of Moscow – is flanked by a string of factory buildings. Western trademarks flicker on the windscreen as we approach the heart of the city. Clearly, Kaluga’s city council has been successful in its attempts to attract foreign investors to the region.

Project Manager Juha Hakala from Rani Plast. Photo: Patrik RastenbergerProject Manager Juha Hakala from Rani Plast. Photo: Patrik Rastenberger

Among the newcomers setting up factories in Kaluga and its surroundings are Volvo, Volkswagen, Stora Enso, Mitsubishi, Samsung and Peugeot & Citroën. Kaluga offers companies cheap land, the necessary utilities as well as tax reliefs. It costs up to 20 per cent less to establish a new factory in Kaluga than in Moscow, where price levels have, in many respects, run away and are now beyond the reach of many investors.

One of the companies responding to the siren song of Kaluga is Rani Plast of Terjärv, Finland. The company manufactures a wide range of plastic films for use as packaging materials in the industry and agriculture, such as for wrapping bales of hay.

“We’ve being exporting our products to the Russian market for a long time. By building a new factory here in Kaluga we’ll be able to relocate part of our production to Russia and cut down on the cost of transport and customs clearance," says Project Manager Juha Hakala.

NEFCO co-finances the project by extending a EUR 3 million loan. The other investors are Rani Plast, EBRD and Finnfund. The factory is being built in an industrial estate established by Lemminkäinen, a Finnish construction company. Located some 20 kilometres from Kaluga’s centre, the estate is known as ‘I-park Lemminkäinen’. The long-term plan is to have 20 to 30 companies build new factories in the area. Lemminkäinen assumes responsibility for the infrastructure meaning electricity and water supply, sewage treatment, access roads and web connections. Rani Plast has signed a turn-key contract, under which Lemminkäinen not only builds the infrastructure but also takes care of all paperwork and contacts with the local authorities.

“Primarily, our marketing efforts target companies representing the cleantech sector. Companies that choose to establish here will save twelve to eighteen months as they will not be required to use resources for building the infrastructure required for the factory,” says Managing Director Mika Sandin of Lemminkäinen Invest.

The raw material for the plastic products to be made by Rani Plast in Russia is polyethylene, a more environment-friendly alternative to equivalent films made of polyvinylchloride (PVC). The latter is  a common product available in Russia for packaging purposes. PVC production involves the use of various phthalates as plasticisers which pose a number of risks to the environment. The EU has classified certain phthalates as toxic substances that can cause hormonal disruption in humans.

Additionally, manufacturing will be based on a closed-circuit production process with all the surplus plastic being recovered for re-use. As a result, the consumption of raw materials will be reduced. Because the factory will make use of the best available technology, energy consumption will also be much lower than in equivalent Russian production facilities. According to the calculations made by NEFCO and Rani Plast, the factory’s annual carbon dioxide emissions will be 10,750 tonnes less than those of Russian competitors.

“Most of the workforce will be recruited from the village of Vorotynsk located near the factory. We’re initially looking to hire 30 to 40 factory workers who will come to Finland for training in the summer," says Juha Hakala.

He underlines that it is important for Rani Plast to offer the local employees competitive wages and terms of employment to encourage them commit to the job long term. Rani Plast’s Kaluga factory will have six production lines with the personnel working round the clock in three shifts. Hakala says that the factory will be able to produce close to 16,000 tonnes of plastic film with this concept.

While most of the raw materials used for Rani Plast’s products are based on fossil oil, efforts are already under way to develop optional biologically degradable products. Product development is carried out by Rani Plast’s laboratory in Terjärv, home to the owners the Ahlbäck family.

“A number of biologically degradable alternatives based on potato starch, for example, are already commercially available, but it’s hard to produce industrial packaging materials on a large scale when access to raw material is not ensured,” says Hakala.

But the market is changing. For example, much of the toilet paper packaging used in Europe is being made of biologically degradable raw materials. When the use of equivalent packaging becomes more widespread, it pays to be ready.

“It’s important that the Kaluga factory is based on the same technical concept as the Terjärv facility. It will enable us to adjust production to demand and the availability of biologically degradable alternatives," concludes Hakala.


Anders Alm: We help Baltic Sea projects become bankable

"The Baltic Sea Action Plan Fund (BSAP Fund) links an idea to financing. We aim to facilitate and speed up projects that help to restore the health of the sea," says the Nordic Investment Bank's Senior Manager Anders Alm, who has just been appointed to take care of the fund.

Senior Manager Anders Alm from the Nordic Investment Bank. Photo: Pamela SchönbergSenior Manager Anders Alm from the Nordic Investment Bank. Photo: Pamela Schönberg

The NIB and NEFCO managed BSAP Fund was set up in 2009 in order to provide grants for technical assistance to projects that support the implementation of the HELCOM Baltic Sea Action Plan (BSAP). Sweden has committed SEK 90 million (EUR 9 million) to the fund and Finland EUR 2 million. So far, five projects have been approved for financing and six more are in the pipeline. Of the fund's capital, one-fifth has been committed.

"The aim of the BSAP Fund is to be a link between a promising project idea and the financing of its implementation by facilitating and speeding up the preparation of bankable projects. Therefore I think the cooperation with other Baltic Sea actors and financial institutions is crucial," says Mr Alm.

"So far, most projects have been identified by us. At this stage, our main task is to spread the word in order to attract more applications," he continues.

Projects approved for the grant financing range from EUR 18,000 up to EUR 1 million. The majority of the approved and pipeline projects target manure management and small scale wastewater treatment in Russia.

According to Anders Alm there has been a positive shift towards more interest and political will for the restoration of the ecological status of the Baltic Sea, and a risen awareness of the importance of the Baltic Sea's ecosystem for the region's economical development.

As examples, he mentions Sweden's presidency of the EU in 2009, when Baltic Sea issues were at the top of the agenda, and also Sweden's growing budget allocation for the marine environment. This part of the national budget has grown steadily and has now reached SEK 2 billion (approx. EUR 200 million). Another example is Poland, where discharges from wastewater treatment plants are being cut by half.

Despite the political will and growing interest in Baltic Sea issues, the number of financeable projects in this sector is not big. NIB has a specific lending facility, BASE, aimed at projects enhancing the state of the Baltic Sea. Of the EUR 500 million allocated to the facility, 72% was still unallocated at the end of 2010.

"Contrary to many other sectors, finding bankable Baltic Sea projects generating income to pay back a loan is quite a challenge. I am, however, confident that they exist," Mr Alm explains.

He also believes HELCOM's efforts to identify projects based on the national implementation plans will generate projects eligible for grant financing. According to Mr Alm, the ideal would be to have a dozen new projects in the pipeline by the end of the year.

"First we need to show that by granting financing through the BSAP Fund we can help Baltic Sea projects attract financing. If we succeed in showing concrete results and that there is a demand for preparatory grant financing, then I think more capital and donors will follow," he concludes.

Mr Alm has considerable experience of international organisations and financial institutions. Before joining NIB in February 2011, Mr Alm worked as Head of Unit at the Swedish Ministry of Environment. During his five years at the Ministry his main area of responsibility was the marine environment. Mr Alm was the head of the Swedish delegation to HELCOM.


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